Overview of Fuel Cell Test Bench Product Power Levels

Overview of Fuel Cell Test Bench Products

1.1 Product Images

1.2 Product Overview

The GR-FCTS series fuel cell test bench is designed to provide an accurate and reliable testing platform for fuel cell stacks. This test bench has undergone multiple upgrades and optimizations based on the performance of existing products in the industry. Through hardware architecture optimization and precise software algorithms, as well as based on the identification of nonlinear system parameters of fuel cells and multivariable optimization control technology, it achieves precise and controllable operating parameters. Simulation models for micrometer/millimeter-level liquid water transfer, impedance analysis, etc., are established based on data mining and parameter identification technology, providing users with battery lifecycle data service analysis.

This test bench consists of a gas supply unit, pressure control unit, temperature adjustment unit, humidity adjustment unit, PLC acquisition and control unit, human-machine operation unit, and safety monitoring unit, using the company's self-developed system testing software. It can meet the testing functions of polarization curve testing, steady-state operation, dynamic response testing, activation testing, sensitivity testing, durability testing, etc., suitable for the R&D and testing of fuel cell single cells, short stacks, complete stacks, components, and material levels.

1.3 Product Functions

Nitrogen Purging: Equipped with automatic nitrogen purging function before and after testing, and during equipment failure/shutdown.

Flow Control: Equipped with high-precision gas flow control function.

Pressure Control: Equipped with a high-precision gas back pressure control system.

Gas Supply: Equipped with gas supply setting functions, including fixed flow setting, stoichiometric ratio setting, gas pressure setting, etc.

Gas Humidity Adjustment: Uses bubbling/spraying humidification; equipped with automatic replenishment function for humidification water consumption; capable of switching between gas dry and wet modes.

Gas Temperature Adjustment: Temperature is controlled by PID; equipped with an automatic thermal balance management system during fuel cell operation.

Data Acquisition and Storage: Equipped with real-time data acquisition and monitoring functions for current, voltage, temperature, pressure, etc.

Safety Interlock and Protection: Equipped with dual safety protection strategies for hardware and software, with three-level alarm parameters settable via upper computer software.

Performance Testing: Equipped with testing functions for fuel cell polarization curves, steady-state operation, dynamic response testing, activation testing, durability testing, etc.

Stability and Reliability: Built-in multifunctional controller with stable performance; equipped with automatic/manual operation modes, allowing for reliable 24-hour unattended operation.

1.4 Product Advantages

High Control Stability: Gas flow control ±0.8% RD + 0.2% F.S.; pressure control ±2 kPa; steady-state temperature control ±1℃.

High Measurement Accuracy: Temperature ±0.5℃; pressure ±0.5% F.S.; conductivity ±1% F.S.; coolant flow ±1% F.S.

High Integration Level: Highly integrated equipment, compact layout, aesthetically pleasing design, convenient operation, and complete interface functions.

Strong Data Processing Capability: Capable of automatically collecting, analyzing, and processing data, generating detailed test results, including charts, data lists, etc.

High Equipment Safety: Complete safety protection and interlock functions, with three-level safety alarm limits settable via upper computer.

Strong Equipment Reliability: The equipment has various automatic condition testing functions, allowing for 7×24 hours of unattended operation.

Multiple Function Expandability: Can be expanded to achieve anti-reverse polarity testing; can be expanded to achieve high-temperature dew point testing; can be expanded to achieve mixed gas function for anode and cathode; can integrate electrochemical workstation for electrochemical testing; can be expanded to achieve polarization loss decomposition, EIS data analysis, CV data analysis, LSV data analysis functions, etc.

1.5 Product Parameters

1.5.1 Desktop Fuel Cell Test Bench

Note: Can be upgraded or downgraded according to requirements.

1.5.2 Fuel Cell Stack Test Bench

Note: Can be upgraded or downgraded according to requirements.

Beijing Ge Rui Energy Technology Co., Ltd.